building a dome! RSS 2.0
# Sunday, June 29, 2008

Clean up day. We are finally going home.

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Sunday, June 29, 2008 11:49:48 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
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# Saturday, June 28, 2008


Time to climb on top and install the cupola. In addition, some of the rear riser wall paneling is being installed.

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Saturday, June 28, 2008 5:40:20 PM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
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Saturday, June 28, 2008 5:42:14 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
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Another day, another shower. This time we are using Mary Kay and Tony's hotel room.

Much to my amazement we managed to get all of the skylights installed. Tony crafted a platform for everyone to stand on while hoisting them up. There was one problem - The kitchen window was mismarked (56" instead of 51") so we ended up having to demolish that triangle. That was a chore - it was held in with 3" ring shank nails every three inches around the perimeter plus we already had the bituthene waterproofing (thick rubberized tar adhesive) up which gumed up the sawzall blade. luckily we have a sheet of tongue and groove left over from the subfloor to make a replacement with.

It is supposed to hit record high temperatures tomorrow and Sunday so we are saving the remaining foundation work for then. It is probably going to take most of our day on Sunday to pack up the worksite. Mike and Sara will be dropping off the scaffolding by 5:00 on Saturday since the rental place is closed on Sunday. Because of that we'll be spending most of the day tomorrow getting the dome watertight. My main concern is to keep the back extension deck dry since we have no roof over it. we have a bunch of building wrap that we can use to cover it as well as other holes.

Saturday, June 28, 2008 2:50:53 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

# Thursday, June 26, 2008
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Thursday, June 26, 2008 10:44:21 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

It’s been a crazy week but I finally have a chance to sit down and write. Right now we’re sitting down to a lunch of corn chowder and grilled cheese sandwiches. The dome has 22 more panels left to put on and the front and back extensions still need to be framed. The back is more complicated but it’s foundation is complete, while the front is easier to frame but has no foundation built yet.

Yesterday's video will be a short one. We took a break in the middle of the day to do laundry and shower. Monday’s video is only half there due to camera error. The video on Sunday is quite a bit larger then normal. Rather then snapping a new picture every 10 seconds, we upped it to every 5 seconds to have a smoother video. We posted the "quick" version (just the dome struts going up) as well as the full days video.

The skylights may be a problem for us. They are a little too big for the three of us to handle by ourselves and we don’t have a ladder long enough for one of them. We will probably leave them out this trip and get Jim Ashe to help us install them later. Since a full panel is installed and then the window opening is cut out from it the dome should remain mostly water tight. We'll just cut the opening when it's time to install them.

The foundation is 98% complete. When it gets a little hotter we’ll take a break from putting up the panels and finish up the various braces and strapping under there. The scaffolding needs to be returned on Thursday unless we want to pay for another week's rental. I may look into purchasing a cheap set since we'll need some over the next several weekends and again when we finish the inside.

*Update* It's now 4 hours later and there are 14 more panels left to go. We may attempt assembling the mini cupola (for the "roof" venting at the very top of the dome) before we get the last panels on so we have something to climb on to reach the top.

We have also framed three of the four riser wall openings (about 8' x 4'.) Since they are on the west side we'll wait for the morning before putting up the plywood sheathing on them. We also need to cover the top two feet of the foundation with plywood as well.

That's it for now. We can hear Mike's Mom and stepfather pulling up our driveway. They will be here helping for the remainder of the week and will come home with us to Seattle on Sunday.

Thursday, June 26, 2008 12:05:12 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
Dome
# Wednesday, June 25, 2008
More paneling! We also framed some of the open riser wall sections.
 
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Wednesday, June 25, 2008 10:44:59 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

# Tuesday, June 24, 2008

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Tuesday, June 24, 2008 11:50:53 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

# Monday, June 23, 2008

The frame is built, time to get more of those pesky panels up.

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Monday, June 23, 2008 11:51:23 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

# Sunday, June 22, 2008

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Sunday, June 22, 2008 7:47:19 PM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

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Sunday, June 22, 2008 6:10:53 PM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

The full day of the dome raising.
 
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Sunday, June 22, 2008 5:47:10 PM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

Level1

Sunday, June 22, 2008 4:44:29 PM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

A short video showing the frame going up - it took about 4 1/2 hours.
 
 
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Sunday, June 22, 2008 9:52:38 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

Domish

Sunday, June 22, 2008 7:10:59 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

# Saturday, June 21, 2008

We’re about a day behind – we’re finishing up the riser walls now.  We’ll be raising the dome tomorrow.

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Back to work!

Saturday, June 21, 2008 12:55:52 PM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

This was supposed to be the dome raising day but we were a day behind schedule. Instead we finished up the subfloor and installed the dome riser walls.

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Saturday, June 21, 2008 11:53:33 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
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# Friday, June 20, 2008

More "joisting". We also closed up the last part of the foundation wall that we were using for easy access.

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Friday, June 20, 2008 10:54:01 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
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We are a bit behind on publishing videos, but here is yesterday's. We'll try to get more pictures posted today.
 
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Friday, June 20, 2008 5:57:56 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
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# Thursday, June 19, 2008

Joists, joists, and more joists! My brother and nephew as well as Mike's dad arrived today to help out.

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Thursday, June 19, 2008 10:54:39 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
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We just had our first shower in 5 days. While I was checking my brother into his hotel room we snuck up to his room to shower. My brother, nephew, and Mike’s dad are all arriving in about 20 minutes. This is very good news because we are running 6-8 hours behind schedule. The joist work has been going slower then anticipated – mostly due to the sheer number of nails that every joist hanger requires. We got the back extension mostly finished with just some simple blocking left to do. The good news is that we are getting a routine down, the bad news is that we are losing Mike and Sara for about 3 hours tomorrow while they pick up some scaffolding and a new air compressor. For some reason my air compressor has started tripping the breaker of the generator when ever it turns on. Maybe some dirt or grime is seizing the motor and making it draw more current. What ever the case, we don’t have time to troubleshoot it so it’s worth renting a new one.

 

Tomorrow is going to be one busy day. We have to finish as must of the joist work as possible and hopefully get some of the subflooring installed to be ready for the riser wall installation on Friday. We’ll also lose a bunch of time on Friday unloading and hauling the dome shell materials up to the top of the build site in my trailer. Mike’s brothers should be getting here around 5-6 on Friday so we can put them to work right away. Right now I’m off to dinner with everyone then back to the dome. The video today lost about 1-2 hours of time, so you’ll see a jump in the beginning.

Thursday, June 19, 2008 12:27:30 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
Dome
# Wednesday, June 18, 2008

Assembling more foundation beams and putting up the rim joists.

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Wednesday, June 18, 2008 2:54:43 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
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# Tuesday, June 17, 2008

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Tuesday, June 17, 2008 7:01:19 PM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
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# Monday, June 16, 2008

We've started taking long breaks in the early afternoon to beat the heat. It's been in the 90s in the sun and well over a hundred in the solar shed. Our pale Seattle skin and nocturnal eyes have a hard time with direct sunlight.

We got down to the land at around 5:00 on Saturday with the car and trailer packed full of tools and equipment. We were actually dragging the safety chains on the ground as we drove, we were that weighed down. Most of Saturday night was spent preparing the camp site for our extended stay. We drove into packwood and ate at the pizza joint there (one of three restaurants in the area.) As an added treat I slept on an air mattress - a first while camping.

The concrete was poured on Thursday and the beam bases that were embedded use bolts and not nails. First thing on Sunday (at the crack of 11) we first drove into town to pick up the proper bolts and some misc. lumber for the changes we will be making to the front porch. The rest of Sunday was spent putting up the posts and finishing up the double header around the perimeter. Sunday night is when I discovered the camera hadn't been recording for the last day and a half. At least we have pictures from the normal camera.

Monday (today) we moved most of the 2x8 lumber into the dome foundation so we wouldn't have to haul it over the wall when we bolt in the last wall section. When that last section is installed we'll need to use a ladder and a wood bridge to get in and out.

We measured and chopped all the posts to their correct height which involved being covered in a blizzard of sawdust. It wouldn't have been bad if I didn't just slather myself with sunscreen. We also built a couple of sawhorses and a table to stage all of the joist cutting. Once it hits 4:00 or so (when it cools down) we'll start building and installing the main beams.

On a side note, it looks like the lumber company ran out of 10 foot 2x8s and instead gave us 18 foot pieces. That must have cut into their profit. It also means that we are going to have a lot of wood scraps left over.

Monday, June 16, 2008 10:34:43 PM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
Dome
Just a quick update, our camera didn't work for part of the day Saturday and Sunday, so no stop motion movies  :(
 
Luckily we weren't doing anything too interesting, we put up the main support beams and finished the double header all the way around. We verified the camera is working today (about 5 times now) so there will be a movie tomorrow!
Monday, June 16, 2008 6:10:05 PM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

# Monday, June 09, 2008

Our mission this weekend was to put up the permanent wood foundation walls. Those walls need to be built before the concrete pad can be poured. If we don’t get the walls finished our entire schedule will be thrown off by 3 days or so. With this in mind I snuck off work at 2:30 on Friday and drove straight to the land. Traffic wasn’t being agreeable so the 2.5 hour trip ended up taking 5 hours. Once I arrived I spent the remaining 2 hours of light getting two more pieces of the foundation wall up. Since I had forgotten both a spoon and can opener my dinner consisted of a granola bar instead of SpaghettiO’s as originally planned.

It had rained all day on Friday and was supposed to do the same for Saturday, but luckily it was just overcast all day. I got up at 8:30 or so, ate another granola bar, and proceeded to put up another 3 wall sections before realizing the measurements had to be wrong. After studying the plans I realized I was supposed to be measuring 20 feet 7/8th inches to the outside corner of the walls, not the inside. By the time I fixed the first two wall sections Mike and Sara arrived with a trailer full of food for our two week stay next weekend. More importantly, they also arrived with a Subway sub for me. After mounting the stop-motion web cam on the roof of the shed, we got to work. We spent the rest of the day Saturday putting up walls and finished with just the back extension left to go. Dinner was Phad Thai and curried rice.

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On Sunday we got the back extension finished after a lot of measuring to make sure it was square. We also had to dig out another corner to leave room for the weeping tile and gravel drainage. While we were doing that the concrete contractor showed up to review the job. He didn’t foresee any obstacles and the slab will be poured on Friday. When the last walls were in their correct place we went around and put three bolts in each intersection as well as half a tube of glue. Since it was getting late we didn’t get a chance to put the additional top plate on all the walls, but that can wait until next week. Breakfast was an egg and cheese omelet and lunch was a roll with butter.

FoundationASsembly3

Monday, June 09, 2008 3:00:38 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -

# Sunday, June 08, 2008

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Sunday, June 08, 2008 7:00:52 PM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
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Sunday, June 08, 2008 5:00:20 AM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
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# Sunday, June 01, 2008

The permanent wood foundation was delivered this weekend. The pieces are premade and too big to fit into my trailer so we had to rent an all-terrain fork truck to ferry them up the driveway to the building site.

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 The bearded guy is Jim Ashe who built the road and did the excavation. We’ll be seeing more of him whenever we need any big equipment.

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The other guy hanging off the fork truck is Hugh Mayhew who owns Domes Northwest. They are the dealer for Natural Spaces Domes out here. He’s been a great help in putting all this together. Hugh will be here for 3 days during the dome raising weekend of the 21st to make sure we don’t do anything stupid. It rained on and off in the morning while the “cargo” was being transferred to the top, but it cleared up around noon.

 Excavation

The dome site looks quite different from when we were here last week. Jim had cut down another dozen or so trees and cleared out the building site and septic area. The excavation was finished and gravel was spread as well.

 

Our first priority was to get the shed finished so we could store all of our tools. I brought a new sheet of exterior paneling and some 2x4s to patch up the door hole in back of the shed and to make a new door opening in front. We managed to get a nearly identical match on the paneling with what came with the kit. The kit had a pretty poor excuse for a lock so we put on a latch that I bought.

 

While I was finishing up the shed, Sara and Mike were moving all of the foundation panels and footer plates to their approximate location. It turns out the 360 degree laser level can’t be seen in full daylight from 20 feet away so we broke for lunch (backpacker’s macaroni and cheese and mixed nuts.) Once we could see the laser we started evening out the gravel around the edges where the foundation walls will be. It looks like there is a 1.5 inch deviation between the lowest and highest points. When it started to get dark we put away all the tools and made dinner (veggie burgers followed by rice pilaf.)

 

In the morning Mike (who wakes up first) did some trail clearing while the rest of us slept in. After that we spent a few hours fine tuning the placement of the foundation (lots and lots of measuring!) Once we were satisfied we leveled out the gravel, laid the first footer board, and setup the first foundation wall piece.  After we braced the first piece we then proceeded to tear it back down again since my measurements didn’t include the width of the plywood on the outside of the wall. Once that was figured out we put the first wall piece back up and the second followed suit an hour later. Before we could put up the third wall piece we had to do some digging to make sure we had room behind the wall for the drainage pipe and gravel backfill (it was a little tight on that side.) We left shortly after that so we could make it home at a decent hour. Since I was starting to fall asleep at the wheel, Sara drove us home.

 FoundationAssembly

Next weekend we will finish the foundation walls so that concrete can be poured during the week. I'm going to leave early from work on Friday to drive directly there to get a jump start on it. Mike and Sara will come on Saturday so that Sara doesn't have to miss any volunteer time at the pet shelter.

 

-N

Sunday, June 01, 2008 11:21:01 PM (Pacific Daylight Time, UTC-07:00)  #    Comments [0] -
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Mike and Sara Giesler, Neil Kauffman
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